Because of their reliable design, relatively simple construction, and ease of repair. Atvs are the ideal machine for maintenance and repair at. Polaris atv service manual repair 19851995 all models cylinder. Download ebook polaris xpedition 425 manual polaris xpedition 425 manual. The xpedition 425 4x4 combines a powerful polaris 425 engine with the shaft ride system, intelligent ondemand true 4wheel drive, and a 5speed manual transmission, with automatic clutch and ez. Polaris 4010435 best price on polaris actuatorreverse.
On the lefthand side of the atv on the clutch cover, near the footrest, appear the words 5speed. How to change the transmission fluid on a polaris sportsman atv. Where does transmission fluid go in polaris magnum 425. Oil filters free delivery possible on eligible purchases. Designated cycle or atv oil for wet clutches with a jaso ma or md. Pdf has no restrictions on printing or savingburning to disc.
This information should remain with your owners manual at all times. The recalled atvs are the 2000, 2001 and 2002 model year xpedition 425 with 5speed manual transmissions. Research 2000 polaris xpedition 425 standard equipment and specifications at nadaguides. Use our part lists, interactive diagrams, accessories and expert repair advice to make your repairs easy. I have to turn off the engine, put in nuetral and start again. Agm battery for polaris xpedition 325 425 2000 2001 2002 fits. Covers complete tear down and rebuild, pictures and part diagrams, torque specs, maintenance, troubleshooting, etc. Or, i have to go to the carberator and idle it down by adjusting the idle screweven if it doest seem to be idling that fast.
Buy 20002002 polaris 425 xpedition 4x4 atv oil filter. Repair parts home motorsport parts polaris parts polaris atv parts polaris atv parts 2000 polaris a00ck42aa 2000 xpedition 425 parts. The centrifugal clutch is also important as its the main power transfer to the transmission gears. The jump i made with a pallet and two cinder blocks. Engine oil free delivery possible on eligible purchases. Care must be taken to ensure that the fluids are contained.
My 2002 sp700 owners manual has numerous mistakes in it and hopefully it was corrected for later models. The early 2004 and older models have an individual hilliard clutch in each front wheel hub. I have a polaris 2000 4x4 xpedition i cant get theto work. Owners manuals select a vehicle type, model year and model of vehicle below to view and download the vehicle owners manual brand select a brand atv or youth pro xd polaris power indian gem personal watercraft ranger rzr sidebyside slingshot snowmobiles timbersled victory motorcycles. Check out polaris atv agl fluid on amazon this video walks you through how to change, the drain and refill the transmission fluid on a polaris sportsman fourwheeler. Polaris xpedition 325 and xplorer 300 atv romp just havin a little fun. Remove dipstick and check to see that the oil level is in the normal. Get the latest specifications for polaris xpedition 425 2000 motorcycle from. Simple how to change the oil polaris magnum 325 youtube. View and download polaris trail blazer service manual online. Most parts are now available for purchase online, but as always you can also purchase them at your local dealership.
Trail boss, sport 400, xpress 300, scrambler 400, xplorer 400, scrambler 500, magnum 500, xplorer 300, sportsman 500, big boss 500 6x6, xplorer 4x4, trail boss. Has clickable chapters and is searchable so you can easily find what youre looking for. What is the oil capacity of a 2000 polaris 425 expedition. Starting the engine the engine can only be started with the transmission in neutral. Polaris atv service manual repair 19992000 emanualonline. Polaris atv service manual repair 19992000 tradebit. View online or download polaris xpedition 425 service manual. The front diff is the most important to use the correct fluid, polaris premium demand drive fluid. Buy 20002002 xpedition 425 genuine polaris oil change and air filter kit.
Refer to owners manual or service manual for procedures related to fluid changing and level validation. The new 325 model joins its big brother, the 5speed xpedition 425, in the polaris line of atvs for 2000. My problem is it often will not change gears after it has run for a while. Specs on 1995 polaris 425 magnum 4x4 it still runs. How to change the transmission fluid on a polaris sportsman atv check out polaris atv agl fluid on amazon this video walks you. Must watch video for polaris atv owners bypassing the reverse override button on a polaris atv. Polaris xpedition 425 2000 workshop service repair manual polaris xpedition 425 2000 workshop service repair manual download this is the complete official full factory service repair manual for the polaris xpedition 425 2000. Hundreds of pages allow you to print it out in its entirety or just the pages you need all styles covered.
Theres a new member of the polaris atv family the 5speed manual transmission family. Table of contents xpedition 425 a00ck42aa andxpedition 425 a00ck42ab. The newer models house the hilliard system in a central front gearcase that from the outside looks similar to most 4x4s. Turn the key to on and ensure the stop switch is in the run position.
Buy oem parts for polaris, atv, 2000, xpedition 425 a00ck42aa. Instant download of the factory repair manual for 19992000 polaris atvs. The atvs are either red or a tan metallic, and have xpedition 425 and polaris written on both sides of the bodywork. Xpedition 425 a00ck42aa and xpedition 425 a00ck42ab 4. Polaris xpedition 425 2000 workshop service repair manual. Access free polaris xpedition 425 service manual polaris xpedition 425 service manual. Unifilter twostage air filter for 00 polaris magnum 325, 9902 magnum 500, up to 00 sportsman 335, 9907 scrambler 500, 9607 sportsman, 00 trailboss, 00.
The illustrations used in this parts manual are for reference to replacement parts only. If your vehicle is currently supported with online ordering, you will be redirected to the brand specific website. Whether its extreme heat, highrpm riding or heavy towing, our motor oils will keep your 2000 polaris sportsman 500 6x6 protected. Polaris belt change here i replace the belt on my polaris scrambler 500. Please rate, comment, share and subscribe if you havent. We have 1 polaris xpedition 425 manual available for. Electric start, 5 speed semiautomatic transmission, hydraulic. The transmission fluid needed for the 1989 chevrolet k1500 with a manual transmission is synthetic synchromesh transmission fluid 5w30 mtfqt. Only polaris lubricants are specially developed with our engines to handle the intense conditions and highperformance requirements demanded by riders worldwide.
Electric start, 5 speed semiautomatic transmission, hydraulic disc brake. Check out polaris atv agl fluid on amazon this video walks you through how to change, the drain and refill the. It should be 34 from the bottom of the fill plug threads on the 600700 twin centralized hilliard front gear case. This official 2000 polaris xpedition 425 atv factory service manual provides detailed service information, stepbystep repair instruction and maintenance specifications for 2000 polaris xpedition 425 atvs.
Wam2000 2870927 2870927 na 2870927 2870937 2870927 2870937 2870937 28721 2870937 na 2870937. Polaris 425 xpedition 2000 polaris xpedition 425 atv polaris 425 expedition 2. Polaris xpedition 425 2000 motorcycle photos and specs. Equipped with the standard tow hitch, the magnum 425 has a towing capacity of 850 lbs. Crankcasetransmission oil for xpedition 425 polaris atv.
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